Warning letters cite artisanal smokehouse and bakery for Listeria | Food Safety News


As a part of its enforcement actions, the Food and Drug Administration sends caution letters to entities beneath its jurisdiction. Some letters don’t seem to be posted for public view till weeks or months after they’re despatched.

Business house owners have 15 days to answer FDA caution letters. Warning letters ceaselessly don’t seem to be issued till an organization has been given months to years to right kind issues.

CATSMO LLC, Wallkill, NY
Markus Draxler, CEO
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n a March 25 caution letter the FDA described a Nov. 18 – Dec. 12, 2019, inspection at CATSMO LLC in Wallkill, NY. Inspectors discovered that the corporate has severe violations of the seafood Hazard Analysis and Critical Control Point (HACCP). The FDA additionally amassed environmental samples and discovered the presence of Listeria monocytogenes.

The FDA’s inspection ended in issuance of an FDA Form 483 Inspectional Observations file checklist deviations. The company inspection published the next violations:

Presence of L. monocytogenes
FDA laboratory research of the environmental samples amassed on Nov. 19, 2019, all through the processing of RTE chilly smoked salmon, showed Five of the 78 environmental swabs amassed have been certain for L. monocytogenes. Of the certain findings, Three swabs have been amassed from food-contact surfaces which integrated the scissors/reducing board used to trim RTE chilly smoked salmon; the skin of the conveyor belt at the beginning of the skinner used to pores and skin the RTE chilly smoked salmon, and the slicer used to chop the RTE chilly smoked salmon.

FDA findings point out that the company is neither reaching adequate regulate towards the presence of L. monocytogenes inside of their facility nor enforcing efficient strategies and controls to get rid of this human pathogen or decrease publicity to meals and food-contact surfaces. 

Seafood HACCP
Significant deviations are as follows:

1. The company will have to track prerequisites and practices all through processing with enough frequency to verify compliance with the present just right production follow necessities which are suitable to their plant and the meals being processed. However, the company didn’t track the next prerequisites and practices with enough frequency to verify compliance with  present just right production follow necessities (CGMPs):

A. The company didn’t track prerequisites and practices with enough frequency to make sure that all plant apparatus and utensils are so designed and of such subject material and workmanship as to be adequately wiped clean and adequately maintained to offer protection to towards allergen cross-contact and contamination. Specifically, FDA investigators seen the next:

  • A reducing board within the smoked salmon cutting and packing room used to chop and trim RTE chilly smoked salmon fillets was once seen to be closely gouged which doesn’t permit for ok cleansing and sanitizing.
  • Worn edges with a buildup of black residue have been seen on plastic trays used to carry RTE salmon fillets all through salting.

B. The company didn’t track prerequisites and practices with enough frequency to make sure that efficient measures are taken to offer protection to completed meals from contamination. Specifically, FDA investigators seen the next:

  • Cleaning operations have been being carried out within the salting room the place a number of racks of uncovered RTE salmon fillets have been being staged for salting. An worker was once the use of a high-pressure water hose to spray the ground a number of toes clear of the uncovered rack of RTE salmon fillets. There was once no separation of those actions so as to save you pass contamination from aerosolized overspray.
  • A high-pressure water hose with maintain and nozzle head was once used to rinse scissors, knives, and different utensils in between reducing and trimming RTE chilly smoked salmon within the smoked salmon cutting and packaging room and was once extensively utilized on the finish of the manufacturing day to clean apparatus, together with meals touch surfaces comparable to conveyor belt portions and blades to the slicer. An worker was once seen dealing with the hose and nozzle and then touching quite a lot of utensils and apparatus all through and after cleansing. A swab amassed from the nozzle of the hose was once discovered certain for L. monocytogenes. In addition, this hose was once seen for use to rinse the scissors on which L. monocytogenes was once known.

C. The company didn’t track prerequisites and practices with enough frequency to make sure that their plant is built in this sort of approach that condensate from fixtures, ducts and pipes does no longer contaminate meals, meals touch surfaces, or food-packing fabrics. Specifically, on Nov. 19, 2019, FDA investigators seen condensation gathering at the condenser unit fanatics at the ceiling of the brining room and dripping on and round white plastic trays used to salt and season RTE salmon fillets all through brining. This is a repeat statement famous all through earlier inspections.

The complete caution letter may also be considered here.

Cafe Valley Bakery, LLC, Phoenix, AZ
Brian Owens, CEO
In a March 18 caution letter the FDA described a Nov. 5 – Dec. 17, 2019, inspection at Cafe Valley Bakery LLC in Phoenix, AZ. Inspectors discovered that the corporate has severe violations of the Current Good Manufacturing Practice, Hazard Analysis, and Risk-Based Preventive Controls for Human Food legislation. Additionally, the FDA amassed environmental samples from quite a lot of spaces within the processing facility and research of the environmental swabs discovered the presence of Listeria monocytogenes.

The FDA said receipt of the company’s reaction to the FDA-483,  on Jan. 6, which integrated corrective movements taken and deliberate. However, the FDA’s analysis of the reaction published it was once no longer ok. After reviewing the responses that the company equipped, the FDA is issued this letter to advise the corporate of the the company’s considerations and supply detailed knowledge describing the findings at their facility.

FDA inspection published the next violations:

Hazard Analysis and Risk-Based Preventive Controls:
The company is needed to spot and put into effect preventive controls to supply assurances that any hazards requiring a preventive regulate will likely be considerably minimized or averted and the meals manufactured, processed, packed, or held via the power might not be adulterated. In their meals protection plan, they known environmental pathogens as a danger requiring preventive controls and known sanitation controls to handle the danger. However, as evidenced via environmental findings that point out resident traces of L. monocytogenes within the facility, they didn’t put into effect sanitation controls ok to make sure that the power is maintained in a sanitary situation to seriously decrease or save you the danger of the environmental pathogen L. monocytogenes.

FDA laboratory research of the environmental a pattern amassed on Nov. 5, 2019, all through the manufacturing of RTE croissants showed 19 of 76 environmental swabs amassed examined certain for L. monocytogenes. Of the certain findings, two swabs have been amassed from (redacted) that shipping unpackaged RTE croissants from a (redacted) to packaging. The last swabs have been amassed from quite a lot of non-food touch surfaces, together with within the croissant (redacted), the ground beneath the croissant manufacturing line, the muffin (redacted), beneath the muffin (redacted) from the (redacted), the ground within the cake (redacted), and the wheel on a (redacted) cart used during their facility.

In addition, L. monocytogenes was once present in environmental samples amassed on the facility all through FDA inspections in 2016 and 2018. In 2016, L. monocytogenes was once present in 5 environmental swabs of the flooring and drains. In 2018, L. monocytogenes was once present in 3 environmental swabs of the flooring and drains. The microbiological traces of L. monocytogenes have been remoted from the environmental swabs. In basic, one pressure was once remoted from each and every pattern. However, two other traces of L. monocytogenes have been known in a single subsample from 2016.

Whole genome sequencing (WGS) was once performed at the 19 L. monocytogenes isolates acquired from the 2019 FDA environmental samples, six L. monocytogenes isolates acquired from the 2016 environmental samples, and 3 L. monocytogenes isolates acquired from the 2018 environmental samples. By inference of the evolutionary relationships, the research of WGS knowledge from bacterial human pathogens permits excessive solution comparability between isolates. The present WGS research decided that the isolates derived from the samples amassed on the facility all through the 3 inspections constitute 3 traces of L. monocytogenes, and two of the 3 traces seem to have been provide of their facility since 2016.

  • One pressure of L. monocytogenes was once known in 5 isolates from the 2016 inspection, one isolate from the 2018 inspection, and 9 isolates from the 2019 inspection.
  • A 2nd pressure of L. monocytogenes was once known in a single isolate from 2016, one isolate from 2018, and 4 isolates from 2019.
  • A 3rd pressure of L. monocytogenes was once present in one isolate from 2018 and six isolates from 2019. 

The presence of the similar traces of L. monocytogenes over more than one years signifies there were more than one resident pathogens within the facility since 2016. 

The reoccurring presence of L. monocytogenes within the facility is vital in that it demonstrates their sanitation efforts are insufficient to seriously decrease or save you L. monocytogenes of their facility. 

The FDA said that the company voluntarily destroyed all croissant merchandise produced between the cleansing carried out ahead of and after the environmental samples have been taken. The company’s written reaction outlines the corrective movements they plan to take and the ones they’ve applied, together with hiring a 3rd birthday celebration (redacted) corporate to (redacted) with (redacted), retraining sanitation workers, switching sanitizing chemical substances used for (redacted) of the (redacted), expanding the focus of (redacted) used of their “(redacted)” procedure, expanding the (redacted) focus of their foot baths, (redacted) and (redacted) flooring cleansing equipment, expanding environmental swabbing from (redacted) swabs a (redacted) to (redacted) swabs a (redacted), worker visitors spaces and spaces across the flooring and toes of product (redacted), and addressing (redacted) inside the (redacted) of the croissant (redacted) and alongside the croissant (redacted).

Current Good Manufacturing Practice:

1. The company didn’t habits operations based on ok sanitation rules nor take ok precautions to make sure that manufacturing procedures didn’t give a contribution to contamination. Specifically,

• The company was once working (redacted) manufacturing at the croissant line with out appearing a complete manufacturing line cleansing with (redacted) for roughly (redacted). (redacted) manufacturing runs with out sanitation will increase the likelihood of pathogens surviving within the atmosphere and contaminating product.

• Wheeled manufacturing carts have been seen getting used during the power with out being wiped clean and sanitized ahead of shifting to other spaces of manufacturing. FDA recovered an L. monocytogenes certain environmental swab from the wheel of probably the most carts utilized in manufacturing.

• Throughout the inspection, workers have been seen shifting in between other spaces and levels of manufacturing, such because the uncooked subject material manufacturing and completed product packaging, with out taking any measures to forestall cross-contamination, comparable to converting outer clothes and the use of foot baths containing sanitizer.

Before the realization of the inspection, the corporate said that they have been going to scale back their manufacturing runs to (redacted) and put into effect a sanitation process for (redacted) cleansing of packaging meals touch surfaces all through (redacted) manufacturing. The reaction states they’ve modified their worker visitors patterns, imposed motion restrictions and created visitors patterns that motive workers to use foot baths, restricted foot visitors in spaces surrounding their manufacturing sanitation washroom, and segregated apparatus from worker walkways. The company states that they have got (redacted) and are tracking the sanitizer focus (redacted) within the foot baths. 

2. The plant was once no longer built and designed to facilitate repairs and sanitary operations and allow taking of ok precautions to scale back the prospective for contamination of meals touch surfaces. On December 13, 2019, FDA investigators seen the buildup of (redacted) inside the (redacted) of the croissant line and alongside the (redacted) at once above the croissant (redacted) from the (redacted). This house of manufacturing is solely previous to packaging of the RTE croissants. Swabs amassed from the (redacted) on the croissant (redacted) examined certain for L. monocytogenes.

3. The company didn’t stay constructions, fixtures, and different bodily amenities in restore ok to forestall meals from turning into adulterated. On December 13, 2019, FDA investigators seen the meals touch floor of the (redacted) at the croissant line (redacted) and touching (redacted). This (redacted) is situated publish baking and ahead of the (redacted) for the croissant line the place (redacted) have been seen.

The complete caution letter may also be considered here.

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